Project Overview
Andamine successfully delivered a high-capacity 600 TPH stationary crushing plant to a leading contractor in Malaysia. Processing tough river stone into precise 0–30mm aggregates, the plant is operating flawlessly to supply premium, government-grade road-base and asphalt materials for a major national highway project.
Product:600TPH Stationary Stone Crushing Plant
Project Context:Premium road-base and asphalt aggregates for a major National Highway
End Client:A contractor in Malaysia
Location: Malaysia
The Challenge: Turning Tough River Stone into Premium Highway Aggregate
A prominent, top-tier general contractor in Malaysia was awarded a critical section of a national highway construction project. To meet the stringent quality standards required for government-grade road networks, the client needed a high-capacity, reliable crushing solution capable of processing tough, abrasive river stone into highly cubical, precisely graded aggregates.
Processing river stone presents unique challenges due to its high hardness and silica content, which can cause severe wear and tear on machinery if the plant is not properly engineered. The client required a solution that balanced high output, low operational costs, and strict compliance with local infrastructure standards.
The Solution: A Custom-Engineered 600 TPH Fixed Crushing Solution
Andamine stepped up to the challenge by designing and supplying a heavy-duty, fully customized 600 TPH Fixed Crushing Station.
Optimized Multi-Stage Crushing Circuit
To efficiently reduce the durable river stone and optimize the particle shape, Andamine implemented a robust multi-stage crushing and screening circuit:
- Primary Stage: Heavy-duty feeders and jaw crushers to handle large-sized river pebbles efficiently.
- Secondary & Tertiary Stages: High-efficiency cone crushers specifically configured for hard materials to ensure high reduction ratios and excellent cubical shape.
- Screening Stage: High-amplitude vibrating screens ensuring precise separation into the exact four fractions requested by the client.
Precision Output
The plant was calibrated to produce four distinct aggregate sizes perfectly suited for modern road construction:
- 0–5mm: Fine aggregate/sand for asphalt mix and base binding.
- 5–10mm & 10–20mm: Premium aggregates for high-grade asphalt concrete pavement.
- 20–30mm: Coarse aggregate for stable road-base layers.
Results: Flawless Operation and Reliable Infrastructure Supply
Today, the 600 TPH stationary crushing plant is operating smoothly and efficiently on-site in Malaysia.
“The plant’s stability and the quality of the final aggregate have exceeded our expectations. The 0-30mm outputs meet all the strict specifications required for our national highway project.”
— Project Director, Malaysian Contracting Firm
Key Highlights of the Project’s Success:
Proven Reliability:
The plant maintains a stable 600 TPH throughput, keeping the highway project strictly on schedule.
High-Quality Aggregate:
The cubical shape and precise grading of the 0-5-10-20-30mm aggregates ensure excellent load-bearing capacity for the new national highway.
Local Office Partnership:
This successful collaboration firmly establishes Andamine as a trusted partner for high-capacity aggregate processing in the Southeast Asian market.
About ANDAMINE: Engineering Reliability, Delivering Value
ANDAMINE stands as a dedicated heavy machinery brand, specializing in the research, development, and manufacturing of mobile crushing and screening equipment. Built on a foundation of German-inspired engineering and stringent quality control, ANDAMINE delivers robust, intelligent, and user-focused crushing solutions for contractors and miners worldwide.
